Menu

Shop

Garage

Cart

Account

Products to Compare (max of 3)
X
Compare These Parts

Vulcan Redux Part One

12/5/2016
Add Article To List
Tags: Tech, Kawasaki

It never ceases to amaze me, the many ways our creative customers come up with to use the parts we sell. That’s really saying something because I’ve been repurposing hotrod parts from Speedway for years. In this case it was on an old, clapped out ’04 Kawasaki Vulcan motorcycle that I picked up on Craigslist. She was pretty rough, with lots of extra “stuff” that really took away from the cool Indian inspired design. I had a vision and set to work right away.

In my opinion, motorcycles almost always get cooler as soon as you start unbolting parts from them. This one was no exception. I’m also keen on finishes that give more thought to the design than just chrome plating everything. I feel that a variety of textures and subtle colors can speak much more to the detail and thoughtful execution of a plan.

The first thing I tackled was the exhaust. It already had a set of Vance & Hines shotgun pipes installed. It had also been tuned to that backpressure. So, I wasn’t really looking to replace it, but I wanted to redress it to be more fitting of the ’48 Indian persona I wished to accentuate. I removed the chrome shields from the pipes and re-contoured the rears to sweep up and follow the freshly slimmed rear bumperette.

After that, I cut the front sections of pipe off at the lower bend and slipped flexible stainless exhaust tubing onto those sections to emulate the original 40’s style Indian pipes. I added pencil tips to the rear (after I decided that fish tails were too over the top) and finish welded the modified sections.

To hide the fact that the pipes had been so severely modified, I wrapped the dull sections in our Black 1” Exhaust Wrap fabric. Some stainless clamps finished the look. Sounds great. Looks great. Now, about those lights...

Products Featured in this Article

Related Articles

Vulcan Redux Part Three
by Jeff Karls - Posted in Tech
12/5/2016
In the last installment of Jeff K.'s Vulcan adventure, Jeff tackles the paint of the motorcycle. A couple of times.
Vulcan Redux Part Two
by Jeff Karls - Posted in Tech
12/5/2016
Welcome back to the Vulcan Project! Product guru Jeff K. continues to execute his plans to bring a 2004 Kawasaki Vulcan back from the brink, this time working over the lighting system.
What is Hobby Stock Car Racing | Rules, Build Setups, & FAQs
by Dan Schechner - Posted in Tech
8/15/2025
Why the budget-friendly Hobby Stock class is grassroots motorsports at its finest, and perfect for first-time dirt track racers.
How to Get into Stock Car Racing Dirt Track Style | Rules & Tips
by Dan Schechner - Posted in Tech
8/15/2025
Explore dirt stock car racing’s key terms, classes, rules, parts, and tips for success in this ultimate guide for new competitors.
Engine Builder’s Guide: H-Beam vs. I-Beam Rods Explained
by Jefferson Bryant - Posted in Tech
8/14/2025
Learn the differences between H-beam vs I-beam rods, including strength, weight, and more to choose the best connecting rods for your engine.
LQ4 Engine Build Upgrades | Recipes for 500HP - 1,000HP
by Mark Houlahan - Posted in Tech
8/8/2025
Building GM’s LQ4 6.0L Gen 3 LS engine for various power levels is easy with the right performance parts recipe.
GM Gen V Engine Guide | LT & EcoTec3 Engine Specs Guide
by Jeff Huneycutt - Posted in Tech
7/29/2025
Inside GM’s Gen V LT engine family: history, tech, and performance of each LT engine option available.
Install Guide: Upgrading a 5.3 LS With a Cam Swap
by Joe McCollough - Posted in Tech
7/28/2025
An LS cam swap can yield big power gains. And, you can do it at home. Here's how...
GM 12-Bolt Rear End Identification & Upgrade Guide
by Jefferson Bryant - Posted in Tech
7/24/2025
Decode, ID, and upgrade your GM 12-bolt rear end. Learn axle specs, gear ratios, and best performance parts upgrades.
How to Choose the Best Electric Radiator Fan | Size & Setup Guide
by Mark Houlahan - Posted in Tech
6/24/2025
Learn the best electric fan for a radiator and type to use for your build. Straight or curved blade, single or dual fan, and more!.